Ribbon Mixer
- This machine has a horizontal cylinder, and the inner and outer two-layer spiral ribbons have a unique structure. It features stable operation, reliable quality, low noise, long service life, convenient installation and maintenance. There are various mixer structures available, making it a multi-functional mixing equipment with a wide range of uses. The mixing effect of the horizontal ribbon mixer is not affected by the particle size and density, ensuring consistent mixing quality for different materials.
- It has fast mixing speed and high mixing uniformity. Scrapers can be installed on the spiral ribbons, which also achieve a good mixing effect for viscous materials, further expanding its application scope.
- According to the mixing requirements of different materials (special materials need to be cleaned after each mixing), different spiral ribbon structures can be adopted. Heating and drying jackets are also available for customers to choose, meeting the personalized production needs of different enterprises.
- The forward and reverse rotating spiral ribbons are installed on the same horizontal shaft, forming a low-power mixing environment. The stable mixing process reduces the damage to fragile materials. A flying knife structure can be added to play a crushing role, and a liquid spraying system can also be added to fully and uniformly mix liquids and powders, enhancing the functionality of the horizontal ribbon mixer.
- A cleaning door can also be opened on the horizontal machine body for users to clean. The overall height of the equipment is relatively low, facilitating installation and saving factory space.
- It has a large loading coefficient and a small equipment floor area, helping enterprises save production space and improve space utilization efficiency.
Overview
The horizontal ribbon mixer is composed of a U-shaped container, ribbon mixing blades and transmission components. The ribbon-shaped blades are generally made into double-layer or three-layer structures. The outer-layer spiral gathers materials from both sides to the center, while the inner-layer spiral conveys materials from the center to both sides, forming convective mixing. This horizontal ribbon mixer design ensures efficient material circulation for optimal mixing results.The ribbon mixer has an excellent mixing effect for viscous or cohesive powder particles, as well as for mixing liquids and pasty materials into powder particles. The cylinder cover can be made into a fully open door, which facilitates equipment cleaning and product changeover, making it a practical choice for various production needs.The horizontal ribbon mixer is mainly used for mixing powder with powder and powder with liquid, and it is especially capable of mixing paste-like, viscous or high-specific-gravity materials. It is a versatile mixing equipment widely applied in different industrial mixing scenarios.Due to the difficulty in cleaning viscous materials, it is more suitable for occasions with large output and infrequent product variety changes, helping manufacturers improve production efficiency and reduce downtime.
The horizontal ribbon mixer features a horizontal cylinder, with inner and outer two-layer spiral ribbons installed on the main shaft. It has a unique structure, ensuring stable operation, reliable quality, low noise, long service life and convenient installation and maintenance. There are various spiral ribbon structures available, enabling fast mixing speed and high mixing uniformity. Especially for viscous materials, scrapers can be installed on the spiral ribbons to better adapt to the mixing of thick and pasty materials, enhancing its applicability to special material mixing requirements.he structure of the horizontal ribbon mixer mainly consists of a reducer, a coupling, a main shaft bearing, a machine base, a ribbon assembly, a discharge valve, a cylinder, a cleaning port, a feed port, a liquid spraying device, an observation port, a main shaft and a main machine motor. All components work together to ensure the stable and efficient operation of the mixer.For the horizontal ribbon mixer, the movement of the spiral ribbons on the mixing shaft enables the inner and outer spiral ribbons to turn over materials in a wide range. The inner spiral ribbons move materials to both sides, while the outer spiral ribbons move materials from both sides to the inside, making materials mix back and forth. Another part of the materials is pulled by the spiral ribbons to move along the axial and radial directions, thus forming a convective cycle for thorough mixing.Thanks to the mixing effect of the above-mentioned movements, materials can be quickly and uniformly mixed in a short time, which greatly improves the production efficiency of enterprises.The horizontal ribbon mixer has a good mixing effect for viscous or cohesive powder particles, as well as for mixing liquids and pasty materials into powder particles. The cylinder cover can be made into a fully open door, which is convenient for equipment cleaning and product changeover, meeting the hygiene and production flexibility needs of factories.
Working Principle:
The horizontal ribbon mixer uses the inner and outer diameter spirals installed on the mixing shaft to drive the materials in the barrel, allowing the mixer to turn over the materials in a large range inside the barrel, laying a foundation for uniform mixing.In terms of the mixer structure, the spirals are designed as inner-outer and left-right opposite spirals. When the mixer works, the inner spiral drives the materials near the axis to rotate around the axis and pushes them from the inside to both sides in the axial direction; the outer spiral drives the materials near the barrel wall to rotate around the axis and pushes them from both sides to the inside in the axial direction. This causes the materials to undergo convective circulation and shear mixing in the barrel, completing the fast and uniform mixing of materials in a short time. This scientific design ensures the high performance of the horizontal ribbon mixer.
Application Range:
The horizontal ribbon mixer is applied in the mixing of solid-solid (i.e., powder and powder) and solid-slurry (i.e., powder and glue slurry) in industries such as pesticides, veterinary drugs, food, chemicals, biology, aquaculture, ceramics, refractory materials, plastics and compound fertilizers. It is also especially suitable for mixing viscous materials, making it an essential mixing equipment for various industrial fields.
Technical Parameters
Technical Parameters
| Model | Effective Volume(l) | Motor Power(kw) | Speed（r/min) |
DLH-100 | 35-60 | 2.2 | 58 |
DLH-150 | 60-80 | 3 | 53 |
DLH-300 | 100-150 | 4 | 53 |
DLH-500 | 180-300 | 7.5 | 49 |
DLH-1000 | 350-600 | 11 | 42 |
DLH-1500 | 550-800 | 15 | 42 |
DLH-2000 | 700-1000 | 18.5 | 42 |
DLH-3000 | 1000-1500 | 18.5 | 37 |
DLH-4000 | 1500-2000 | 22 | 37 |
DLH-5000 | 2000-3000 | 30 | 31 |
DLH-6000 | 2200-3500 | 37 | 31 |
DLH-8000 | 3000-4200 | 45 | 27 |
DLH-10000 | 3200-5000 | 55 | 27 |
DLH-12000 | 3600-6000 | 55 | 23 |
DLH-15000 | 5000-8000 | 75 | 23 |
DLH-20000 | 8000-10000 | 90 | 19 |
DLH-30000 | 10000-15000 | 110 | 17 |
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
High speed Hot and Cooling Mixer Machine
Highlighted Features:
1. Material: All contact parts are made of S.S.304 stainless steel.
2. Treatment: Inner wall is highly polished, with layers for heat preservation.
3. Shaft Seal: metal labyrinthy seal + air-purge seal +oil seal, triple seal to guarantee no leak of material.
4. Temperature control: With control system to monitor material temperature in real time.
Two thermal resitstors, one is for controlling temperature, the other one is for overheat alarm.
5. Driving Motor: With Frenquency convetor to realise speed adjustment of main shaft.
6. Cover-opening: With pneumatic system as well as hand wheel to guarantee the cover can be opened even no air and electricity.
High Speed Mixer
- The high-speed mixer adopts a full-copper wire high-low speed motor, which starts at low speed and operates at high speed, and the motor is equipped with a thermal protection switch, ensuring safe and stable operation of the equipment.
- The bottom arc design and double-layer sealing of the barrel cover prevent dust from flying, creating a good working environment for the production workshop.
- It uses imported bearings and polytetrafluoroethylene (PTFE) sealing, which has good sealing performance and long service life, reducing the maintenance cost of the equipment for manufacturers.
- Multiple heating methods such as electric heating/self-friction heating are available, saving energy consumption and reducing the production cost of enterprises.
- The pot cover adopts double concave-convex sealing, which is not easy to deform and does not leak materials, ensuring the stability of the mixing process and the quality of materials.
- Equipped with an integrated electric cabinet, after the timing and temperature reach the preset conditions, it automatically opens the cover and discharges materials, improving efficiency, ensuring safety and saving time. It is suitable for automated industrial production lines.
- The blades are integrally cast with stainless steel and calibrated through dynamic and static balance tests to ensure no eccentricity during high-speed rotation, ensuring the stable operation of the equipment and the uniformity of material mixing.
- Both the blades and the pot body are made of stainless steel, with fine welding and smooth polishing, which is not easy to rust and convenient for cleaning and maintenance. It meets the hygiene requirements of food, pharmaceutical and other industries.
- The electrical control adopts brand instruments and control components to realize automatic control, improving the accuracy and stability of the equipment's operation.
- This model has the characteristics of compact structure and beautiful appearance, which is convenient for arranging in the production workshop and saving space.
- The parts in contact with materials are all made of 304 stainless steel, which is corrosion-resistant and meets the material safety requirements of various industrial production.
- The outer part of the barrel is covered with a thermal insulation layer, which reduces heat loss and protects the safety of operators, conforming to the safety standards of industrial production.
Horizontal Plow Mixer
- Versatility: In addition to the characteristics of ordinary plow mixers, the horizontal plow mixer can break up agglomerated materials to ensure uniform mixing of materials. This versatility makes it suitable for more material types in industrial production.
- Optimized Liquid Spraying Device: With a reasonable design, the horizontal plow mixer enables the liquid to be quickly dispersed through the high-speed rotation of the cutting knife group, thereby ensuring the uniform distribution of liquid in the materials. The optimized liquid spraying device enhances the solid-liquid mixing effect of the horizontal plow mixer.
- Advanced Processing Technology: The advanced processing technology ensures the horizontal plow mixer has an attractive appearance. The gap between the plows and the cylinder is smaller than that of conventional plow mixers, which improves mixing efficiency. The advanced manufacturing process guarantees the high quality of the horizontal plow mixer.
- Efficient Transmission Sealing: All transmission sealing parts of the horizontal plow mixer adopt pneumatic sealing, which has excellent sealing performance and no need to replace wearing parts. The efficient sealing system reduces the maintenance frequency of the horizontal plow mixer.
- Safety: The observation port (cleaning port) of the horizontal plow mixer is equipped with an interlocking device and a positioning device to ensure safe operation of the equipment and good sealing performance. The safety design of the horizontal plow mixer meets industrial safety standards.
- Jacket Heating or Cooling Device: The horizontal plow mixer is equipped with an additional jacket heating or cooling device, which not only has the functions of reaction, drying, and cooling but also adopts pneumatic discharging for easy operation. This multi-functional design expands the application scope of the horizontal plow mixer.
- High-Speed Stirring: The horizontal plow mixer adopts the core technology of plow-type stirring mechanism, combined with the discrete stirring of high-speed rotating knife heads, resulting in fast mixing speed. Depending on the different formulas of products, the main machine stirring time ranges from 90 to 180 seconds. The high-speed stirring function of the horizontal plow mixer greatly shortens the production cycle.
- Suitable for High-Boiling-Point Materials: For some high-boiling-point materials, they can stay in the horizontal plow mixer for a longer time to ensure full mixing. The horizontal plow mixer provides a reliable mixing solution for high-boiling-point materials in industrial processes.
- Spatial Distribution Feature: The horizontal plow mixer also has an excellent spatial distribution feature, which can ensure the uniform spatial distribution of materials throughout the mixing process. This feature further improves the mixing quality of the horizontal plow mixer for various industrial materials.
